What is the correct method for removing a broken bolt from an aircraft?

Study for the NAS Pensacola Aviation Structural Mechanic Module 1 Test. Prepare with flashcards and questions, inclusive of hints and explanations. Ensure your success!

Using an extractor or drill to carefully remove a broken bolt is the correct method due to the need for precision and safety in aircraft maintenance. This technique ensures that the integrity of the surrounding material is preserved while effectively removing the broken bolt.

When a bolt breaks, simply leaving it in place and covering it can lead to potential failure in the assembly it is part of, posing safety risks. Burning out the bolt is not a reliable method; it can damage the surrounding components and materials due to excessive heat, which may compromise structural integrity. Hammering it out can also cause further damage or deformation to the area surrounding the broken bolt, making subsequent repairs more difficult.

Using an extractor or drill allows for a controlled and methodical approach, minimizing the risk of damage while effectively resolving the issue. It is important to follow the correct procedures as outlined in maintenance manuals to ensure safety and maintain the aircraft's airworthiness.

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